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Customer Comments
We give taking care of customers a lot of
attention and focus. For a sense of how we're doing, here are a few comments
from our customers and articles about us in popular magazines:
Customer quotes:
"I have spent a lot of time
hanging around airports. It takes me about 30 seconds to size up an aircraft
maintenance shop. As I pulled up to San Luis Avionics it was clear this was a
first class shop. Neat and clean hangar, customer lounge with coffee and
everything in its place. The place just looked right. Don Dominguez had read all
the email traffic from Cirrus and Garmin but I could tell he was not buying some
of the ideas about what was wrong.
Airplane was cold so of course
it was working fine. Hard to troubleshoot something when it is not broken. So we
put the airplane out on the ramp in the sun with the doors shut an let it cook
for an hour. That was all that was needed, Perspective went into reversionary
mode. So Don jumped into the plane and put both panels into maintenance mode
where there are pages and pages of diagnostic information. Next he placed a call
to Garmin in Olathe, KS. The call was promptly answered by someone who really
understood the G1000. Don spent several minutes reading off positions setting
and diagnostic readings to the technician in Olathe. The technician in Olathe
simply said to Don "There is something wrong with Pin 57 on the MFD plug".
Wow, I could not believe it. Don hung up the phone and undid the six screws
holding the MFD and pulled out the big single plug on the MFD.
In a few seconds
the plug was apart and the problem was clearly evident. The wire going into pin
57 was grounded on a crimp connector. The wire insulation had been captured into
the crimp in such a way that when it heated up the ground connection was lost.
Pin 57 on the Perspective MFD is the pin that when it is grounded tells
Perspective that the right hand panel is an MFD. So what had been happening is
that when hot, during the boot up sequence, Perspective sensed that it had 2,
not 1 PFD's which was at variance with the system configuration parameters so it
went into reversionary mode.
I was so impressed with the way
the problem was solved. Local talent combined with an efficient and
knowledgeable OEM like Garmin solved the problem."
Bob Anderson,
Cirrus Owner
* "I really appreciate your ongoing
attention to detail in keeping my training fleet's avionics airworthy and
flying."
Flight School Owner
*
"Your portable Mobiltech SLA 55A
unit gave me enough KCS 55A Compass system test and troubleshooting capability
to satisfy the FSDO and sign me off on the spot."
New Avionics Shop Owner
* "For the past 6 years, you've kept me
flying with prompt and efficient service and minimal downtime. And I really love
the topography on my new King KMD 150 color skymap. It gives me a great sense of
positional security."
Commuting Business Owner
* "You accomplished what others said
couldn't be done, integrating otherwise incompatible broadband components into a
real-time voice/position/condition reporting link to power grid managers and
ground repair crews."
Airborne Survey Fleet Owner
_______________________________________________________
Article from Custom Planes Magazine,
June 1999.
Installing Your Avionics
by
Keith Connes
When you're
building a plane, you want to make sure that the project falls within your
capabilities as a craftsman. And if you find yourself getting in over your head,
you'll solicit help from those who have been there, done that. That same common
sense approach should apply to the avionics that are destined to light up your
panel. If you possess a good knowledge of electronics, you could do a complete
installation. But if you tend to get lost in a maze of schematics, you'd do well
to work with an avionics shop. You can still save on installation costs by
building the tray mounts, laying cable and performing other grunt work while
getting the advantage of a shop's training and test equipment that could save
you time and energy - and prevent you from making some very expensive toast.
I'm going to
pass on some installation tips that were provided by Don Dominguez, part owner
and manager of San Luis Avionics, at the San Luis Obispo Airport (California).
Dominguez frankly acknowledges that most of his homebuilder customers buy their
radios via mail order. The cost is usually lower than going through a local
shop, but if there's a problem with the box, the buyer's on his own. There are
other pitfalls to long-distance buying. For example, I've seen ads from some
mail-order outfits promoting GPS receivers that are no longer in production;
these computerized sets get outdated in a hurry.
Do It Yourself Quiz
Before you
decide how much of the installation you want to tackle on your own, Dominguez
suggests that you give yourself a quiz: Can I use hand crimpers? Do I know how
to splice wire? Am I good at soldering? Have I ever assembled a BNC connector?
What gauge wire do I need? What nuts, bolts, circuit breakers, lamps, switches
and annunciators do I need? What antennas will I use?
Dominguez says,
"A nice way to start is to lay out a plan and think about the minimum
requirements you have. Is it going to be a VFR or IFR aircraft? Is there special
equipment you want, such as a moving-map display? You'll want to be sure the
systems interface with each other. There's a lot of detail in parts acquisition.
Think about the installation kits that you can get from the manufacturer."
"Then, you have
to get to your budget department and decide how much you want to spend, taking
into account whatever professional help you will need."
"Now, you've got
your parts, and you're ready to start installing. The first thing you want to
think about is antenna placement. I see a lot of noisy (radio noise) airplanes,
especially in experimental aircraft with composite construction. You have to consider
ground planes and the proximity of antennas - whether one antenna will be
shadowing another. After you've got your antennas placed, you want to think
about accessory placements: headphone and mic jacks, annunciators. Are the
switches going to be easy to reach?"
Wise Advice
Dominguez
advises buying high-quality wire and fasteners, as well as the use of chafe
guards, including grommets, when you're running through holes. When laying
cable, make sure the coax has no tight bends and is secured properly, so there
won't be rubbing or chafing. Don't run the wires too tightly; leave a little
service loop, in case you want to add something in the future, such as a
lighting wire.
Proper cooling
is essential to keep your valuable avionics healthy. Get a good aviation-type
cooling fan; a cheaper unit, such as a computer fan, may cause such problems as
static noise, hum, and com squelches breaking. Of course, have your cooling
system in place before you install the radios. When you mount your trays, you'll
want to think about back straps for support, space between the trays and running
the cooling hose on the tray connectors.
Now, For the Hard Part
Dominguez says,
"You've got your trays mounted, and you've got back straps on there, and the
radios slide in the slots, just the way you like them. Now, you need to
fabricate the harnesses to wire everything into the aircraft. Obviously, you
need to be able to read the installation schematics and know what size wire you
need for each purpose. Wires that are going to be running power and grounds are
going to be typically a little bit larger than audio signal wires. You also want
the right circuit breaker for the equipment its protecting. Make sure you do
whatever the manual tells you to do. If you don't install the radio properly -
if you forget to cool it or you put the wrong voltage to it - you're going to
lose your warranty."
"One of the
first things you want to do before you put those radios in the racks is to pin
out the harness. You've got to make sure that you have your powers and the
grounds on the right pins before you plug any radios in. A 20-minute check can
save you thousands of dollars in smoked radios. Test it on the bench, if at all
possible, or take it to an avionics shop and ask them to plug in the radios and
make sure you got it right. Get the bugs worked out before you put it in the
aircraft, if you can."
Better Safe Than Sorry
"You've turned
on the power and checked it out. Everything looks pretty good. Your next step is
to have the local avionics shop with the ramp test equipment do a proper ops
check. You want to be sure you have the right power on the transmitters and that
the frequency, modulation and signals are functioning properly."
"It's nice if
you can have a shop do the harness for you, if it's in the budget. It's
pre-tested, and everything is measured to length, and your avionics package comes
together really easily. You can also have a panel made for you by an avionics
shop if you're not really good a laying out the instruments and cutting the
holes for them, but that can get a little costly."
I asked Dominguez if he
provides assistance to his customers, and if so, does he charge for it? He says,
"It depends on the degree of assistance. If it's a quick telephone call, I'll
give some advice, but if they want me to come down and inspect their airplane
and I get tied up for an hour or so telling them where they should run the
leads, etc., I'll have to charge them."
If you'd rather
stick to airplane-building and let the pros handle the complete avionics
installation, there are shops that will deliver to your door a custom panel with
all the radios in place, pre-wired and ready to play. I'll discuss the pros and
cons of this route in a future column.
Copyright 2008, San Luis Avionics,
Inc.
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